Friday, June 8, 2012

Ozone Incidental production


Ozone on Earth's atmosphere


The distribution of atmospheric ozone in partial pressure as a function of altitude


Concentration of ozone as measured by the Nimbus-7 satellite

Total ozone concentration in June 2000 as measured by EP-TOMS satellite instrument
The standard way to express total ozone levels (the amount of ozone in a vertical column) in the atmosphere is by using Dobson units. Point measurements are reported as mole fractions in nmol/mol (parts per billion, ppb) or as concentrations in μg/m3.

Ozone layer

Location and production

The highest levels of ozone in the atmosphere are in the stratosphere, in a region also known as the ozone layer between about 10 km and 50 km above the surface (or between about 6 and 31 miles). However, even in this "layer" the ozone concentrations are only two to eight parts per million, so most of the oxygen there remains of the dioxygen type.
Ozone in the stratosphere is mostly produced from short-wave ultraviolet rays (in the UVC band) reacting with oxygen:
O2 + photon (radiation < 240 nm) → 2 O
O + O2 + M → O3 + M
where "M" denotes the third body that carries off the excess energy of the reaction. The thus produced ozone is destroyed by the reaction with atomic oxygen:
O3 + O → 2 O2
The latter reaction is catalysed by the presence of certain free radicals, of which the most important are hydroxyl (OH), nitric oxide (NO) and atomic chlorine (Cl) and bromine (Br). In recent decades the amount of ozone in the stratosphere has been declining mostly because of emissions of CFCs and similar chlorinated and brominated organic molecules, which have increased the concentration of ozone-depleting catalysts above the natural background.

Importance to surface-dwelling life on Earth


Levels of ozone at various altitudes and blocking of different bands of ultraviolet radiation. Essentially all UVC (100-280 nm) is blocked by dioxygen (from 100-200 nm) or by ozone (200-280 nm) in the atmosphere. The shorter portion of this band and even more energetic UV causes the formation of the ozone layer, when single oxygen atoms produced by UV photolysis of dioxygen (below 240 nm) react with more dioxygen. The ozone layer itself then blocks most, but not quite all, sunburn-producing UVB (280-315 nm). The band of UV closest to visible light, UVA (315-400 nm), is hardly affected by ozone, and most of it reaches the ground.
Ozone in the ozone layer filters out sunlight wavelengths from about 200 nm UV rays to 315 nm, with ozone peak absorption at about 250 nm.[16] This ozone UV absorption is important to life, since it extends the absorption of UV by ordinary oxygen and nitrogen in air (which absorbs all wavelengths < 200 nm) through the lower UV-C (200 nm-280 nm) and the entire UV-B band (280 nm-315 nm). The small unabsorbed part that remains of UV-B after passage through ozone causes sunburn in humans, and direct DNA damage in living tissues in both plants and animals. Ozone's effect on mid-range UV-B rays is illustrated by its effect on UV-B at 290 nm, which has a radiation intensity 350 million times as powerful at the top of the atmosphere as at the surface. Nevertheless, enough of UV-B radiation at similar frequency reaches the ground to cause some sunburn, and these same wavelengths are also among those responsible for the production of vitamin D in humans.
The ozone layer has little effect on the longer UV wavelengths called UV-A (315 nm - 400 nm), but this radiation does not cause sunburn or direct DNA damage, and while it probably does cause long-term skin damage in certain humans, it is not as dangerous to plants and to the health of surface-dwelling organisms on Earth in general (see ultraviolet for more information on near ultraviolet).

Low level ozone

Low level ozone (or tropospheric ozone) is an atmospheric pollutant.[17] It is not emitted directly by car engines or by industrial operations, but formed by the reaction of sunlight on air containing hydrocarbons and nitrogen oxides that react to form ozone directly at the source of the pollution or many kilometers down wind.
Ozone reacts directly with some hydrocarbons such as aldehydes and thus begins their removal from the air, but the products are themselves key components of smog. Ozone photolysis by UV light leads to production of the hydroxyl radical OH and this plays a part in the removal of hydrocarbons from the air, but is also the first step in the creation of components of smog such as peroxyacyl nitrates which can be powerful eye irritants. The atmospheric lifetime of tropospheric ozone is about 22 days; its main removal mechanisms are being deposited to the ground, the above mentioned reaction giving OH, and by reactions with OH and the peroxy radical HO2·.[18]
There is evidence of significant reduction in agricultural yields because of increased ground-level ozone and pollution which interferes with photosynthesis and stunts overall growth of some plant species.[19][20] The United States Environmental Protection Agency is proposing a secondary regulation to reduce crop damage, in addition to the primary regulation designed for the protection of human health.
Certain examples of cities with elevated ozone readings are Houston, Texas, and Mexico City, Mexico. Houston has a reading of around 41 nmol/mol, while Mexico City is far more hazardous, with a reading of about 125 nmol/mol.[20]

Ozone cracking


Ozone cracking in natural rubber tubing
Ozone gas attacks any polymer possessing olefinic or double bonds within its chain structure, such as natural rubber, nitrile rubber, and styrene-butadiene rubber. Products made using these polymers are especially susceptible to attack, which causes cracks to grow longer and deeper with time, the rate of crack growth depending on the load carried by the product and the concentration of ozone in the atmosphere. Such materials can be protected by adding antiozonants, such as waxes, which bond to the surface to create a protective film or blend with the material and provide long term protection. Ozone cracking used to be a serious problem in car tires for example, but the problem is now seen only in very old tires. On the other hand, many critical products like gaskets and O-rings may be attacked by ozone produced within compressed air systems. Fuel lines are often made from reinforced rubber tubing and may also be susceptible to attack, especially within engine compartments where low levels of ozone are produced from electrical equipment. Storing rubber products in close proximity to DC electric motors can accelerate the rate at which ozone cracking occurs. The commutator of the motor creates sparks which in turn produce ozone.

Ozone as a greenhouse gas

Although ozone was present at ground level before the Industrial Revolution, peak concentrations are now far higher than the pre-industrial levels, and even background concentrations well away from sources of pollution are substantially higher.[21][22] This increase in ozone is of further concern because ozone present in the upper troposphere acts as a greenhouse gas, absorbing some of the infrared energy emitted by the earth. Quantifying the greenhouse gas potency of ozone is difficult because it is not present in uniform concentrations across the globe. However, the most widely accepted scientific assessments relating to climate change (e.g. the Intergovernmental Panel on Climate Change Third Assessment Report[23]) suggest that the radiative forcing of tropospheric ozone is about 25% that of carbon dioxide.
The annual global warming potential of tropospheric ozone is between 918–1022 tons carbon dioxide equivalent/tons tropospheric ozone. This means on a per-molecule basis, ozone in the troposphere has a radiative forcing effect roughly 1,000 times as strong as carbon dioxide. However, tropospheric ozone is a short-lived greenhouse gas, which decays in the atmosphere much more quickly than carbon dioxide. This means that over a 20 year horizon, the global warming potential of tropospheric ozone is much less, roughly 62 to 69 tons carbon dioxide equivalent / tons tropospheric ozone.[24]
Because of its short-lived nature, tropospheric ozone does not have strong global effects, but has very strong radiative forcing effects on regional scales. In fact, there are regions of the world where tropospheric ozone has a radiative forcing up to 150% of carbon dioxide.[25]

Health effects

Air pollution


Red Alder leaf, showing the typical discolouration caused by ozone pollution[26]

Signboard in Gulfton, Houston indicating an ozone watch
Ground-level ozone is created near the Earth's surface by the action of daylight UV rays on a group of pollutants called ozone precursors. There is a great deal of evidence to show that ground level ozone can harm lung function and irritate the respiratory system.[17][27] Exposure to ozone and the pollutants that produce it is linked to premature death, asthma, bronchitis, heart attack, and other cardiopulmonary problems.[citation needed]
Long-term exposure to ozone has been shown to increase risk of death from respiratory illness. A study of 450,000 people living in United States cities showed a significant correlation between ozone levels and respiratory illness over the 18-year follow-up period. The study revealed that people living in cities with high ozone levels such as Houston or Los Angeles had an over 30% increased risk of dying from lung disease.[28][29]
Air quality guidelines such as those from the World Health Organization, the United States Environmental Protection Agency (EPA) and the European Union are based on detailed studies designed to identify the levels that can cause measurable ill health effects.
According to scientists with the EPA, susceptible people can be adversely affected by ozone levels as low as 40 nmol/mol.[30]
In the EU, the current target value for ozone concentrations is 120 µg/m³ which is about 60 nmol/mol. This target applies to all member states in accordance with Directive 2008/50/EC. Ozone concentration is measured as a maximum daily mean of 8 hour averages and the target should not be exceeded on more than 25 calendar days per year, starting from January 2010. Whilst the directive requires in the future a strict compliance with 120 µg/m³ limit (i.e. mean ozone concentration not to be exceeded on any day of the year), there is no date set for this requirement and this is treated as a long-term objective. [31]
The Clean Air Act directs the EPA to set National Ambient Air Quality Standards for several pollutants, including ground-level ozone, and counties out of compliance with these standards are required to take steps to reduce their levels. In May 2008, the EPA lowered its ozone standard from 80 nmol/mol to 75 nmol/mol. This proved controversial, since the Agency's own scientists and advisory board had recommended lowering the standard to 60 nmol/mol, and the World Health Organization recommends 51 nmol/mol. Many public health and environmental groups also supported the 60 nmol/mol standard.[32] On January 7, 2010, the U.S. Environmental Protection Agency (EPA) announced proposed revisions to the National Ambient Air Quality Standard (NAAQS) for the pollutant ozone, the principal component of smog:
... EPA proposes that the level of the 8-hour primary standard, which was set at 0.075 μmol/mol in the 2008 final rule, should instead be set at a lower level within the range of 0.060 to 0.070 μmol/mol, to provide increased protection for children and other ‘‘at risk’’ populations against an array of O3- related adverse health effects that range from decreased lung function and increased respiratory symptoms to serious indicators of respiratory morbidity including emergency department visits and hospital admissions for respiratory causes, and possibly cardiovascular-related morbidity as well as total non- accidental and cardiopulmonary mortality....[33]
The EPA has developed an Air Quality Index (AQI) to help explain air pollution levels to the general public. Under the current standards, eight-hour average ozone mole fractions of 85 to 104 nmol/mol are described as "unhealthy for sensitive groups," 105 nmol/mol to 124 nmol/mol as "unhealthy," and 125 nmol/mol to 404 nmol/mol as "very unhealthy."[34]
Ozone can also be present in indoor air pollution, partly as a result of electronic equipment such as photocopiers. A connection has also been known to exist between the increased pollen, fungal spores, and ozone caused by thunderstorms and hospital admissions of asthma sufferers.[35]
In the Victorian era, one British folk myth held that the smell of the sea was caused by ozone. In fact, the characteristic "smell of the sea" is caused by dimethyl sulfide a chemical generated by phytoplankton. Victorian British folk considered the resulting smell "bracing," but in high concentrations, dimethyl sulfide is actually toxic.[36]

Physiology

Ozone, along with reactive forms of oxygen such as superoxide, singlet oxygen, hydrogen peroxide, and hypochlorite ions, is naturally produced by white blood cells and other biological systems (such as the roots of marigolds) as a means of destroying foreign bodies. Ozone reacts directly with organic double bonds. Also, when ozone breaks down to dioxygen it gives rise to oxygen free radicals, which are highly reactive and capable of damaging many organic molecules. Moreover, it is believed that the powerful oxidizing properties of ozone may be a contributing factor of inflammation. The cause-and-effect relationship of how the ozone is created in the body and what it does is still under consideration and still subject to various interpretations, since other body chemical processes can trigger some of the same reactions. A team headed by Dr. Paul Wentworth Jr. of the Department of Chemistry at the Scripps Research Institute has shown evidence linking the antibody-catalyzed water-oxidation pathway of the human immune response to the production of ozone. In this system, ozone is produced by antibody-catalyzed production of trioxidane from water and neutrophil-produced singlet oxygen.[37]
When inhaled, ozone reacts with compounds lining the lungs to form specific, cholesterol-derived metabolites that are thought to facilitate the build-up and pathogenesis of atherosclerotic plaques (a form of heart disease). These metabolites have been confirmed as naturally occurring in human atherosclerotic arteries and are categorized into a class of secosterols termed atheronals, generated by ozonolysis of cholesterol's double bond to form a 5,6 secosterol[38] as well as a secondary condensation product via aldolization.[39]
Ozone has been implicated to have an adverse effect on plant growth: "... ozone reduced total chlorophylls, carotenoid and carbohydrate concentration, and increased 1-aminocyclopropane-1-carboxylic acid (ACC) content and ethylene production. In treated plants, the ascorbate leaf pool was decreased, while lipid peroxidation and solute leakage were significantly higher than in ozone-free controls. The data indicated that ozone triggered protective mechanisms against oxidative stress in citrus."[40]

Safety regulations

Due to the strongly oxidizing properties of ozone, ozone is a primary irritant, affecting especially the eyes and respiratory systems and can be hazardous at even low concentrations. The Canadian Center for Occupation Safety and Health reports that:

"Even very low concentrations of ozone can be harmful to the upper respiratory tract and the lungs. The severity of injury depends on both by the concentration of ozone and the duration of exposure. Severe and permanent lung injury or death could result from even a very short-term exposure to relatively low concentrations." [41]
To protect workers potentially exposed to ozone, U.S. Occupational Safety and Health Administration has established a permissible exposure limit (PEL) of 0.1 μmol/mol (29 CFR 1910.1000 table Z-1), calculated as an 8 hour time weighted average. Higher concentrations are especially hazardous and NIOSH has established an Immediately Dangerous to Life and Health Limit (IDLH) of 5 μmol/mol.[42] Work environments where ozone is used or where it is likely to be produced should have adequate ventilation and it is prudent to have a monitor for ozone that will alarm if the concentration exceeds the OSHA PEL. Continuous monitors for ozone are available from several suppliers.
Elevated ozone exposure can occur on passenger aircraft, with levels depending on altitude and atmospheric turbulence.[43] United States Federal Aviation Authority regulations set a limit of 250 nmol/mol with a maximum four-hour average of 100 nmol/mol.[44] Some planes are equipped with ozone converters in the ventilation system to reduce passenger exposure.[43]

Production

Ozone often forms in nature under conditions where O2 will not react.[6] Ozone used in industry is measured in μmol/mol (ppm, parts per million), nmol/mol (ppb, parts per billion), μg/m3, mg/hr (milligrams per hour) or weight percent. The regime of applied concentrations ranges from 1 to 5% in air and from 6 to 14% in oxygen for older generation methods. New electrolytic methods can achieve up 20 to 30% dissolved ozone concentrations in output water.
Temperature and humidity plays a large role in how much ozone is being produced using traditional generation methods such as corona discharge and ultraviolet light. Old generation methods will produce less than 50% its nominal capacity if operated with humid ambient air than when it operates in very dry air. New generators using electrolytic methods can achieve higher purity and dissolution through using water molecules as the source of ozone production.

Corona discharge method

This is the most common type of ozone generator for most industrial and personal uses. While variations of the "hot spark" coronal discharge method of ozone production exist, including medical grade and industrial grade ozone generators, these units usually work by means of a corona discharge tube.[45] They are typically cost-effective and do not require an oxygen source other than the ambient air to produce ozone concentrations of 3–6%. Fluctuations in ambient air, due to weather or other environmental conditions, cause variability in ozone production. However, they also produce nitrogen oxides as a by-product. Use of an air dryer can reduce or eliminate nitric acid formation by removing water vapor and increase ozone production. Use of an oxygen concentrator can further increase the ozone production and further reduce the risk of nitric acid formation by removing not only the water vapor, but also the bulk of the nitrogen.

Ultraviolet light

UV ozone generators, or vacuum-ultraviolet (VUV) ozone generators, employ a light source that generates a narrow-band ultraviolet light, a subset of that produced by the Sun. The Sun's UV sustains the ozone layer in the stratosphere of Earth.[46]
While standard UV ozone generators tend to be less expensive,[clarification needed] they usually produce ozone with a concentration of about 0.5% or lower. Another disadvantage of this method is that it requires the air (oxygen) to be exposed to the UV source for a longer amount of time, and any gas that is not exposed to the UV source will not be treated. This makes UV generators impractical for use in situations that deal with rapidly moving air or water streams (in-duct air sterilization, for example). Production of ozone is one of the potential dangers of ultraviolet germicidal irradiation. VUV ozone generators are used in swimming pool and spa applications ranging to millions of gallons of water. VUV ozone generators, unlike corona discharge generators, do not produce harmful nitrogen by-products and also unlike corona discharge systems, VUV ozone generators work extremely well in humid air environments. There is also not normally a need for expensive off-gas mechanisms, and no need for air driers or oxygen concentrators which require extra costs and maintenance.

Cold plasma

In the cold plasma method, pure oxygen gas is exposed to a plasma created by dielectric barrier discharge. The diatomic oxygen is split into single atoms, which then recombine in triplets to form ozone.
Cold plasma machines utilize pure oxygen as the input source and produce a maximum concentration of about 5% ozone. They produce far greater quantities of ozone in a given space of time compared to ultraviolet production. However, because cold plasma ozone generators are very expensive, they are found less frequently than the previous two types.
The discharges manifest as filamentary transfer of electrons (micro discharges) in a gap between two electrodes. In order to evenly distribute the micro discharges, a dielectric insulator must be used to separate the metallic electrodes and to prevent arcing.
Some cold plasma units also have the capability of producing short-lived allotropes of oxygen which include O4, O5, O6, O7, etc. These species are even more reactive than ordinary O3.[citation needed]

Electrolytic

Electrolytic ozone generation (EOG) splits water molecules into H2, O2, and O3. In most EOG methods, the hydrogen gas will be removed to leave oxygen and ozone as the only reaction products. Therefore, EOG can achieve higher dissolution in water without other competing gases found in corona discharge method, such as nitrogen gases present in ambient air. This method of generation can achieve concentrations of 20–30% and is independent of air quality because water is used as the starting substrate.

Special considerations

Ozone cannot be stored and transported like other industrial gases (because it quickly decays into diatomic oxygen) and must therefore be produced on site. Available ozone generators vary in the arrangement and design of the high-voltage electrodes. At production capacities higher than 20 kg per hour, a gas/water tube heat-exchanger may be utilized as ground electrode and assembled with tubular high-voltage electrodes on the gas-side. The regime of typical gas pressures is around 2 bar absolute in oxygen and 3 bar absolute in air. Several megawatts of electrical power may be installed in large facilities, applied as one phase AC current at 50 to 8000 Hz and peak voltages between 3,000 and 20,000 volts. Applied voltage is usually inversely related to the applied frequency.
The dominating parameter influencing ozone generation efficiency is the gas temperature, which is controlled by cooling water temperature and/or gas velocity. The cooler the water, the better the ozone synthesis. The lower the gas velocity, the higher the concentration (but the lower the net ozone produced). At typical industrial conditions, almost 90% of the effective power is dissipated as heat and needs to be removed by a sufficient cooling water flow.
Because of the high reactivity of ozone, only a few materials may be used like stainless steel (quality 316L), titanium, aluminium (as long as no moisture is present), glass, polytetrafluorethylene, or polyvinylidene fluoride. Viton may be used with the restriction of constant mechanical forces and absence of humidity (humidity limitations apply depending on the formulation). Hypalon may be used with the restriction that no water come in contact with it, except for normal atmospheric levels. Embrittlement or shrinkage is the common mode of failure of elastomers with exposure to ozone. Ozone cracking is the common mode of failure of elastomer seals like O-rings.
Silicone rubbers are usually adequate for use as gaskets in ozone concentrations below 1 wt%, such as in equipment for accelerated aging of rubber samples.

Ozone Incidental production

Ozone may be formed from O2 by electrical discharges and by action of high energy electromagnetic radiation. Unsuppressed arcing breaks down the chemical bonds of the atmospheric oxygen surrounding the contacts [O2 → 2O]. Free ions of oxygen in and around the arc recombine to create ozone [O3].[47] Certain electrical equipment generate significant levels of ozone. This is especially true of devices using high voltages, such as ionic air purifiers, laser printers, photocopiers, tasers and arc welders. Electric motors using brushes can generate ozone from repeated sparking inside the unit. Large motors that use brushes, such as those used by elevators or hydraulic pumps, will generate more ozone than smaller motors. Ozone is similarly formed in the Catatumbo lightning storms phenomenon on the Catatumbo River in Venezuela, which helps to replenish ozone in the upper troposphere. It is the world's largest single natural generator of ozone, lending calls for it to be designated a UNESCO World Heritage Site.[48]

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